Neptune SC-600 Sample Cooler
Original price was: $1,104.00.$925.00Current price is: $925.00.16% OFF
The Neptune SC-600 Sample Cooler is a high-performance industrial water and steam sample cooler designed for boiler water treatment, steam system monitoring, and industrial water chemistry testing. Built with a durable 316 stainless steel shell and Inconel 600 cooling coil, it efficiently cools hot water and steam samples for safer handling and accurate analysis in demanding industrial environments.
Manufactured by Neptune Pumps, the SC-600 features rugged, all-welded construction, internal heat transfer baffles, and 1 square foot of heat exchange area for effective sample cooling. With a maximum operating temperature of 750°F (399°C), a 3,500 PSI coil pressure rating, and a 250 PSI shell pressure rating, this sample cooler supports boiler water sampling, saturated steam sampling, superheated steam sampling, and industrial water quality monitoring, within manufacturer operating limits.
Technical Specifications
| Specification | Details |
|---|---|
| Model | SC-600 |
| Product Type | Industrial Water and Steam Sample Cooler |
| Brand | Neptune Pumps |
| Manufacturer | Neptune |
| Series | Neptune Sample Coolers |
| Shell Material | 316 Stainless Steel |
| Coil Material | Inconel 600 |
| Heat Exchange Area | 1 sq. ft. |
| Maximum Operating Temperature | 750°F (399°C) |
| Maximum Coil Pressure Rating | 3,500 PSI (241 bar) |
| Maximum Shell Pressure Rating | 250 PSI (17.2 bar) |
| Sample Connection | 1/4″ MNPT |
| Cooling Water Connection | 3/8″ MNPT |
| Construction | Rugged, All-Welded Design |
| Heat Transfer Design | Internal Baffles for Improved Heat Transfer |
| Applications | Boiler Water Sampling, Steam System Monitoring, Hot Water Sampling, Saturated Steam Sampling, Superheated Steam Sampling, Industrial Water Chemistry Testing, and Water Treatment Facilities |
| Product Purpose | Cools Hot Water and Steam Samples for Safer Handling and Accurate Water Quality Analysis |
For superheated steam applications, the sample must be pre-cooled to 750°F (399°C) or below before entering the cooler. Coil and shell pressure ratings apply separately. Always follow the manufacturer’s installation and operating requirements.
Neptune SC-600 Sample Cooler for Boiler Water and Steam Testing
The Neptune SC-600 is an industrial sample cooler designed for boiler water and steam sampling. It reduces the temperature of hot water and steam samples before chemical testing. As a result, operators can handle samples more safely and support accurate water quality analysis.
In addition, this Neptune sample cooler features an Inconel 600 cooling coil and a 316 stainless steel shell. Its durable construction makes it suitable for demanding industrial water treatment applications.
Efficient Boiler Water and Steam Sample Cooling
The Neptune SC-600 sample cooler transfers heat from hot samples to cooling water. Therefore, it helps reduce sample temperatures before collection and testing.
Moreover, the unit provides 1 square foot of heat exchange area. Internal baffles also improve heat transfer, supporting effective cooling during routine sampling.
However, cooling performance depends on sample conditions, cooling water temperature, and flow rate.
Durable Construction for Industrial Applications
This industrial boiler sample cooler features rugged, all-welded construction for demanding operating environments.
Additionally, the Inconel 600 coil supports high-temperature and high-pressure sample handling. The stainless steel shell provides a durable enclosure for the cooling process.
The cooling coil has a maximum pressure rating of 3,500 PSI, while the shell is rated for 250 PSI. Therefore, operators must follow both pressure limits independently.
Hot Water and Steam Sampling Applications
The Neptune SC-600 supports several industrial sampling applications.
Common uses include:
- Boiler water sampling and chemical analysis
- Industrial steam system monitoring
- Hot water sample cooling
- Saturated steam sampling
- Superheated steam sampling with proper precooling
- Conductivity testing
- Industrial water chemistry analysis
- Water treatment facility monitoring
As a result, the cooler supports routine water quality testing across industrial facilities.
Operating Temperature and Installation Requirements
The Neptune steam sample cooler has a maximum design operating temperature of 750°F (399°C).
For superheated steam applications, the incoming sample must be pre-cooled to 750°F (399°C) or below before entering the cooler.
In addition, proper cooling water flow and outlet pressure control are essential for safe operation.
Therefore, always follow the manufacturer’s installation instructions and operating limits.
Why Choose the Neptune SC-600?
The Neptune SC-600 combines a high-pressure Inconel 600 coil, a stainless steel shell, and internal heat transfer baffles.
Consequently, it provides a practical sample cooling solution for industrial facilities that require routine boiler water and steam testing.
Explore more industrial sample coolers at Water Treatment Supply.
Specifications and Applications of the Neptune SC-600 Sample Cooler
The SC-600 sample cooler supports sample preparation for boiler water chemistry, steam quality monitoring and industrial water treatment testing. Its all-welded construction, Inconel 600 coil and stainless steel shell make it suitable for specified high-temperature sampling applications.
The unit’s performance depends on factors such as sample temperature, cooling water temperature and flow rate, and the operating pressure established in the coil. Before selecting the cooler, confirm that the coil and shell pressure ratings and maximum operating temperature meet the requirements of the intended application.
Use Cases and Industry Applications
- Boiler Water Testing: Cools hot boiler water samples before chemical analysis to support monitoring of water chemistry and treatment performance.
- Saturated Steam Sampling: Supports the cooling of saturated steam samples before collection, with suitable pressure control and installation.
- Superheated Steam Sampling: Can be used for superheated steam service when the sample is pre-cooled to the specified maximum inlet temperature of 750°F (399°C).
- High-Pressure Steam Systems: Provides a sample cooling solution with a coil pressure rating of up to 3,500 PSI, subject to the separate shell rating and applicable operating conditions.
- Power Generation: Supports boiler and steam system monitoring in power generation facilities.
- Industrial Water Treatment: Helps prepare samples for routine water chemistry and process monitoring.
- Conductivity Testing: Cools samples before compatible conductivity measurements.
- Reagent-Based Chemical Analysis: Supports testing procedures that require hot water or steam samples to be cooled before analysis.
Key Features and Benefits
- Inconel 600 Coil: Provides the specified coil material for demanding sample cooling applications.
- 316 Stainless Steel Shell: Offers corrosion-resistant stainless steel construction for the cooler shell.
- All-Welded Construction: Creates a rugged assembly designed for demanding industrial operating conditions.
- High Coil Pressure Rating: Supports applications requiring a coil pressure rating of up to 3,500 PSI.
- Internal Baffles: Help improve heat transfer within the cooler.
- One Square Foot of Heat Exchange Area: Provides the specified heat exchange area for sample cooling.
- Multiple Sampling Applications: Designed for hot water, saturated steam and superheated steam service within the manufacturer’s operating limits.
Installation and Maintenance Considerations
Install the Neptune SC-600 vertically and follow the flow directions indicated on the permanently attached metal tag. The manufacturer specifies 1/4-inch MNPT connections for the sample fluid and 3/8-inch MNPT connections for cooling water.
Important: Use the 3/8-inch connection for cooling water only. Never connect hot or high-pressure sample fluid to this connection, as doing so may cause equipment damage or injury.
For hot water service, install valves on the sample inlet and cooling water inlet. For saturated steam or other vapour service, an additional valve on the sample outlet is required to establish the necessary operating pressure in the coil.
For superheated steam service, pre-cool the sample to 750°F (399°C) before it enters the cooler. Follow the manufacturer’s instructions when determining the required pre-cooling arrangement.
Maintain a constant, uninterrupted supply of cooling water. Start the cooling water flow before introducing the sample, and stop the sample flow before shutting off the cooling water. Operating the cooler without cooling water can damage the equipment or cause injury.
Use softened cooling water to help minimize mineral deposits in the shell. Follow appropriate maintenance procedures for the installed system and inspect the equipment as required.
Always observe the separate coil and shell pressure ratings and the maximum operating temperature. Consult the manufacturer’s documentation to confirm installation and operating requirements for the intended application.
No replacement parts listed for this item yet.
Frequently Asked Questions
1. What is the Neptune SC-600 sample cooler used for?
The Neptune SC-600 sample cooler is used to cool hot water and steam samples before collection and analysis. Typical applications include boiler water testing, saturated steam sampling, superheated steam sampling and industrial water chemistry monitoring.
2. What materials are used in the Neptune SC-600 water sample cooler?
The SC-600 features an Inconel 600 coil and a 316 stainless steel shell. These materials are specified for applications involving demanding temperature and pressure conditions.
3. What are the pressure ratings of the SC-600 sample cooler?
The SC-600 has a maximum coil pressure rating of 3,500 PSI (241 bar) and a maximum shell pressure rating of 250 PSI (17.2 bar). These are separate ratings and must be considered when selecting and installing the equipment.
4. What is the maximum operating temperature of the Neptune SC-600?
The Neptune SC-600 has a maximum design operating temperature of 750°F (399°C). For superheated steam applications, the sample must be pre-cooled to this temperature before entering the cooler.
5. Can the Neptune steam sample cooler be used for superheated steam?
Yes. The SC-600 is designed for superheated steam sampling, provided the sample is pre-cooled to the specified maximum inlet temperature and the cooler is operated within the manufacturer’s pressure and installation requirements.
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